Solution
Puffed grains
Production Line Flowchart
Raw Grain Storage Warehouse
01
The warehouse is equipped with an integrated temperature and humidity sensor network that monitors the status of each point within the grain pile in real time. Coupled with a forced ventilation system, it can actively and precisely regulate the microclimate inside the warehouse.
Raw Grain Cleaning Machine
02
Employing a design in which two screws rotate in opposite directions, this mechanism generates a gentle yet highly effective “kneading-and-pushing” motion. By avoiding the intense shearing associated with co-rotating screws, it delivers a soft, hand-like kneading force that closely mimics traditional manual washing. This ensures thorough cleaning while providing critical protection for the integrity of the particles.
Mobile weighing bin
03
Flexible mobile design, suitable for a variety of operational scenarios.
Steaming and boiling tank
04
Automated Material Feeding: From the buffer bin to the weighing cart and then to the steaming tank, the entire material flow is fully automated, requiring no manual intervention, which greatly enhances production efficiency and stability.
High-efficiency, uniform steaming process: Dynamic tumbling steaming significantly improves both cooking efficiency and uniformity.
Twin-screw extruder
05
The entire machine is controlled by a PLC, and all electrical components are from top international brands, ensuring stable operation.
Tablet press
06
The pressure rollers are made from a high-hardness, wear-resistant alloy material, with a surface hardness reaching HRC55-HRC58. The surface of the pressure rollers has undergone mirror-polishing treatment.
Chain plate machine
07
A double-layer chain conveyor mechanism is employed, with a set of forming molds mounted above each link of the chain.
Heating method: Indirect heating is achieved via a burner, with hot air circulated for reuse. The exhaust gases produced after combustion do not come into contact with the food.
Dryer
08
Near-ambient temperature baking and drying process maximizes the preservation of essential nutrients.
Three-dimensional hot-air circulation system ensures even drying with high efficiency.
Cooler
09
Packaging machine
10
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